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The Farmer Diaries

Texas farmer ditches dirt to experiment with hydroponics

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Photo of ladybug on cucumber leaf
A ladybug searches for aphids on a cucumber leaf growing in a greenhouse in mid-February. Photo by Marshall Hinsley
Photo of tomato sprigs growing in a mason jar
The sight of a neglected jar of tomato sprigs with ripe tomatoes seemed proof enough that year-round crop production was feasible for a small grower. Photo by Marshall Hinsley
Photo of Marshall Hinsley holding a head of iceberg lettuce
Marshall Hinsley holds a head of iceberg lettuce harvested from his hydroponic crop production tests. Photo by Allee Brand
Photo of ripe yellow pear tomato on March 9, 2014
A vine-ripe yellow pear tomato ready for harvest in the first week of March, months before Texas' tomato season. Photo by Marshall Hinsley
Photo of unripe yellow pear tomatoes
A healthy crop of yellow pear tomatoes soon to ripen on a plant grown hydroponically in winter. Photo by Marshall Hinsley
Photo of cucumber blossom
Without native bees to do the work, Marshall Hinsley hand pollinated his indoor cucumbers. Photo by Marshall Hinsley
Photo of lettuce
Marshall Hinsley's hydroponic tests included several lettuce varieties that all proved suitable for indoor production. Photo by Marshall Hinsley
Photo of ladybug on cucumber leaf
Photo of tomato sprigs growing in a mason jar
Photo of Marshall Hinsley holding a head of iceberg lettuce
Photo of ripe yellow pear tomato on March 9, 2014
Photo of unripe yellow pear tomatoes
Photo of cucumber blossom
Photo of lettuce
Marshall Hinsley

I was in my greenhouse last December, preparing seedlings for the new year, when I made a discovery that changed everything I thought about plants and food production.

Tucked behind some pots was a mason jar, coated with algae, holding a few sprigs of tomato plants I cut from my garden last fall. I had intended to root them and plant them in containers, but I forgot about them. Some of the sprigs had died. But one put on roots, grew up and out of the jar, and sprawled out onto the table.

The fact that this plant had survived in the face of utter neglect was impressive enough. But what startled me was the fact that the plant had a tomato growing at the end of the vine — red, ripe and ready for picking in the dead of winter.

 Indoor hydroponic production reduces water needs by up to 90 percent, makes pesticide companies obsolete and frees us from climate challenges.

By accident, I'd witnessed an example of what professor and author Dickson Despommier says is the future of crop production in his 2010 book, The Vertical Farm. The book is not a guide of growing methods; rather, it's a proposal on how we can progress from land-based crops grown outdoors to crops grown indoors, in a controlled climate, where farmers harvest fruits and vegetables throughout the year, not just when a crop is in season.

Essential to this concept is hydroponics, the practice of growing plants in an aerated nutrient solution without dirt. The book, along with every study about hydroponics I've read, has persuaded me that we can grow more food on less land, using less energy, if we simply upgrade our growing methods.

The benefits are numerous. Indoor hydroponic production reduces water needs by up to 90 percent; makes pesticide companies obsolete; and frees us from climate challenges such as droughts, floods and unexpected freezes.

Hydroponics always intimidated me; all this science, I don't understand. But the mason jar tomato changed that. Putting vertical farming into practice successfully has become my obsession.

Growing a winter salad
I began by creating my own experimental hydroponic system. Using a bucket-stacking system similar to bokashi composting, I took two 5-gallon buckets and drilled holes in one. I filled the drilled basket with expanded shale, a gravel-like growing medium, then stacked it into the intact bucket. I planted a rooted tomato sprig in the top bucket, then poured in enough water to fill the lower bucket just up to the bottom of the upper bucket.

I rigged up a watering system, using a submersible electric bird-bath pump with flexible tubing that would draw water from the lower bucket and flow it out into the upper bucket. Once I plugged in the pump, it spurted up water from below and into the root zone of my transplant. To this water flow, I added plant nourishment: seaweed extract and a few teaspoons of liquid plant food.

Unlike plants planted in garden soil, the hydroponic tomato showed no signs of transplant shock. Rather than falling over limp for a few days after its roots were disturbed, it stood up straighter the next day. In a week, it bushed out and grew rapidly.

 When I harvested my first head of lettuce in early March, I also harvested tomatoes, chard and a cucumber. In a controlled environment, it's a cinch.

But then its leaves began to look less verdant. Taking that as a sign of a deficiency, I added a nutrient concentrate produced by General Hydroponics (purchased at Lone Star Hydroponics in Dallas). After a day in the hydroponic solution, the tomato plant perked back up. 

Lettuce pray
Because my experiment showed promise, I decided to try lettuce, a crop that has caused me great suffering in the garden.

Rather than buy a prefabricated hydroponic system, I made my own. I purchased a flat, wide, 28-quart Sterilite container — the kind you use to store sweaters under a bed — at Target for $5. I cut holes in the lid to hold six "net cups," about the size of a single-serving yogurt cup, with slots punched in them that allow plant roots to grow through them.

I sprouted some lettuce seeds on moist paper towels. Once they emerged as seedlings, I placed them into the net cups, with their roots dangling out of the bottom. I set the cups into the holes in the lid, letting them hang in place by their rims. Then I filled the tub with water and nutrients. To keep them aerated, I installed a $6 aquarium air pump with an air stone. Seventy five days later, I had six heads of iceberg lettuce.

In addition to the lettuce, I hydroponically planted yellow pear tomatoes, cucumber, Swiss chard and basil. When I harvested my first head of lettuce in early March, I also harvested tomatoes, chard and a cucumber. Topped with a sprinkling of homegrown alfalfa sprouts, it was the crunchiest, most flavorful salad I've eaten.

More than a salad, it was proof of the potential of hydroponics. Lettuce is a cool-season plant. Tomatoes are a summertime crop. Cucumbers and Swiss chard are best in the seasons in between. To harvest all simultaneously is seldom feasible in a Texas garden. But in a controlled environment, it's a cinch.

I have not found it necessary to supplement lighting, despite recommendations encouraging its use. Everything has grown well from the natural sunlight that falls into the 144 square-foot greenhouse in my backyard. It's one of the perks of living in Texas.

That I've had no plant casualties or setbacks has inflamed my obsession. Maintaining my commitment to eat only what I grow organically is a struggle in the winter. Half-sick of collard greens, kale, Swiss chard and other cold-hardy plants, I crave summer cucumbers, squash, okra and melons. The neglected tomato was an exciting omen.

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